May 9, 2008  


 
www.bourn-koch.com

Gear Shapers  

MS300-125 Gear Shaper -
MS300-125 Gear Shaper

The B&K Fellows MS300-125 is a new designed mechanical stroking gear shaper combining mechanical stroking technology, moving cutter slide technology, and the latest CNC capabilities.  The MS300-125 is designed to cut internal and external, spur and helical gears, with in the 300 mm capacity range of the machine for part face widths up to 125 mm (5").

Make your 50 year old Fellows 36-6 gear shaper productive again with a CNC remanufacture

They arrive at Bourn & Koch, tired and worn out, with parts missing, gear transmissions stripped, stroke mechanisms frozen in place, incapable of shaping a gear to any class of accuracy. After a complete tear down to the raw casting the machines are given a new life at Bourn & Koch.

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MS450-125 CNC Gearless Gear Shaper -
MS450-125 CNC Gearless Gear Shaper
The B&K Fellows MS450-125 CNC Gearless Gear Shaper. This 6-axis Direct Drive CNC gear shaper is designed for processing internal and external gears up to 500 mm diameter. The machine is a mechanical stroking gear shaper with a 127 mm cutting face width capability, with an optional stroking capability to 170 mm.  The design incorporates direct drive spindles, electronic indexing, elevating cutter spindle housing, Oriented Stiffness CNC controlled linear backoff, and optional electronic helix setting for helical gears.
MS650-125 CNC Gearless Gear Shaper -
MS650-125 CNC Gearless Gear Shaper
The B&K Fellows MS650-125 CNC Gearless Gear Shaper. This 6-axis Direct Drive CNC gear shaper is designed for processing internal and external gears up to 500 mm diameter. The machine is a mechanical stroking gear shaper with a 127 mm cutting face width capability, with an optional stroking capability to 170 mm.  The design incorporates direct drive spindles, electronic indexing, elevating cutter spindle housing, Oriented Stiffness CNC controlled linear backoff, and optional electronic helix setting for helical gears.
FS630-200 Gear Shaper -
FS630-200 Gear Shaper
The model FS630 provides full 7-axis Direct Drive CNC control for the production of medium size work. Its capacity accepts external pitch diameters up to 25" (635mm) and internal P.D. up to 25.59" (630mm) with face widths up to 5" (127 mm). Full work loading and tool handling automation is available.   The FS630 model is no longer manufactured as new.  The new design HS650-200 replaces the FS630-200 gear shaper.  Bourn & Koch remanufactures the FS630-200 to like new from old machines supplied by the customer.

Gear Shaper Remanufacturing

Give New Life To Your Old Fellows 36-6 Gear Shapers

Double your productivity with Bourn & Koch's Remanufactured Fellows 36-6 Gear Shapers

Bourn & Koch's remanufacture program for old Fellows 36-6 Gear Shapers gives new life and productivity to a large gear shaping machine whose original design dates back to the 1950's.  Bourn & Koch's Fellows remanufacture team strips your old machine down to the castings and starts over again, eliminating change gears, the speed gear transmission mechanism, the feed gear set, and replaces them with servo drives controlled by CNC.  Optionally, the worktable wormgear can (or needs) be recut, the worktable assembly and table relief system can be locked and replaced with Bourn & Koch's unique cutter relief system (patent pending) and a quick return stroke servo drive for the cutter stroking.

36-6_Reman

The CNC allows programming the gear and cutter data and setting the feeds and speeds, allowing a change in cutting feeds and speeds on the second cut - something you could not do automatically on the old design.

Some users have had their machines remanufactured with large, throated subrisers to allow a greater swing diameter for large, tall workpieces.

In a current market where there is a scarcity of large used or rebuilt gear shapers, remanufacturing your old Fellows makes sense.  Tell us the serial number of your Fellows 36-6, 36-8, 36Z-6, 36-12 or 48-8 and we'll send you a quotation.  Request a quote from sales@star-su.com.

HS650-200 Gear Shaper -
HS650-200 Gear Shaper

The model HS650-200 is the newest and most innovative in the Hydrostroke line of gear shapers.  It has capacity for medium size workparts with large face widths. Its rigid base structure easily accommodates the precision demands of the work with external pitch diameters upto 26.5" (650mm) and internal P.D. up to 25.59" (650mm) having face widths as great as 8" (203mm). Machine shown with standard work area guarding.

 

 

FS1270-200/300 Gear Shaper -
FS1270-200/300 Gear Shaper
Hydrostrole Model FS1270 Gear Shapers are built to handle large gears with up to 50" (1270mm) external pitch diameters. Face widths can be up to 8" (203mm) or 12" (305mm), depending on the model selected. These big, versatile machines can cut internal, external, spur, helical, and herringbone gears.
FS2550-200/300 Gear Shaper -
FS2550-200/300 Gear Shaper
Largest of the hydrostroke CNC Gear Shaper line, FS2550 machines have the massive cast iron structure for precision processing of work with pitch diameters up to 100" (2550mm). Respective face width capacities of the two models are 8" (203mm) and 12" (305mm)
10-4 & 20-4 Gear Shaper -
10-4 & 20-4 Gear Shaper
The 10-4 and 20-4 Series of gear shapers combine the latest technology in mechanical stroking with powerful CNC capabilities to speed operation and enhance accuracy. They can cut internal or external spur or helical gears plus a wide range of noninvolute shapes. Ample standard capacities for pitch diameters up to 20" (508mm) and face widths up to 4" (102mm) plus stroking speeds up to 1300 spm deliver high productivity with versatility to suit many production needs.
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