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Bourn & Koch Gear Shaping Machines

MS450-125 CNC Gearless Gear Shaper

MS450-125 CNC Gearless Gear Shaper -

Information:

MS450-125 Gear Shaper

High speed productivity
Batch lot efficiency
Flexible range of cutting

The feature package of the MS450-125 combines high production rates with the versatility to handle a wide range of work with rapid changeovers. For medium and short run work the simple result is more parts per shift. And true to the tradition of Fellows precision gear shapers it offers unbeaten cutting accuracy.

Versatility that SPEEDS Changeover
The MS50-125 breaks the rule that increased versatility means longer changeover and setup times. Its six (optional 7) axes of direct servo drive eliminate traditional manual changeover tasks. Within many part families you just load the setup parameters and part program, change the cutter and start cutting. MS450-125 capacities handle face widths up to 127 mm (5") and pitch diameters up to 500 mm (20"). Live upright travel of 300mm (11.8") lets you program the stroke position to accommodate work that used to require special equipment and built up fixturing. 

Construction Concepts that Add Value
One piece modular design lets you move the MS450-125 in, place it, provide power and start to work. No assembly is required. Shipping, installation and maintenance are easy and fast. An innovative open flow/down-wash chip removal concept minimizes housekeeping. Chips exit the work area directly below the cutting zone, into the rear (optional front) discharge chip conveyor system.

A Total Support Team
Profitable gear shaping requires both machine tool and process support. Fellows' expertise is based on more than 100 years experience serving the gear industry world wide. Our factory trained service technicians have access to the engineering and manufacturing support to solve your most difficult dilemmas, whatever their cause.

MS450-125 Standard Features

  • Programmable stroke position of cutter spindle
  • Hydrostatic Spur Guide
  • Pendant mounted console with 15" color LCD touch screen 
  • Open Flow/Down-Wash Chip Control
  • Operators menu with
    • cutter configuration menu
    • part setup menu
    • on-line diagnostics
    • cycle counter
    • cycle timer
    • operating timer, real time clock
    • total power-on elapsed time
  • Programmable tool and work offsets 
  • Fully Enclosed Work Area
  • HSK Quick Change Cutter System
  • Temperature Compensation
  • Oriented Stiffness Backoff, servo driven
  • Heat exchanger for integral motors 
  • Automatic lubrication
  • Programmable infeed and rotary feed

GE Fanuc 16i CNC Control

  • AC Spindle Drive 50-500 SPM
  • Enhanced Maintenance Features
  • 6 Direct Drive AC Servo Axes:
    1. Electronic index drive 
    2. Stroke Position
    3. Stroke Length
    4. Work Spindle Rotation
    5. Cutter Spindle Rotation
    6. Infeed Speed and Position  

    Optional Features

    • CNC Electronic Helix Setting
    • Mist collector
    • Automatic magnetic chip conveyor
    • Electronic door open and close
    • Quick change cutter mechanism
    • CNC controlled cutter offset
    • Automatic (hydraulic) through hole clamping unit
    • Liquid chiller (in lieu of standard air) heat exchanger for direct drives
    • Automatic tool change mechanism
    • Machine mounted near net sensor
    • Hydraulically operated, retractable tailstock

    Benefits:

    MS450-125 CNC Gear Shaper Specifications
    MS450-125

    INCH

    METRIC (mm)

    Nominal Pitch Diameter, External 

     20"

    500

    Nominal Pitch Diameter, Internal 

     20"

    500

    Maximum Diameter Swing 

     40"

    1000

    Maximum Face Width 

     5"

    127 

    Maximum Diametral Pitch, Spur 

     3 DP

    8.47 Module 

    Maximum Diametral Pitch, Helical 

     3 DP

    8.47 Module 

    Maximum Helix Angle 

     45 deg

     

    Worktable Diameter 

     27.165"

    690

    Cutter Spindle Stroking Range SPM

    20-500

     
    Cutter Spindle Diameter 

     4.2"

    120

    Max. Spindle Position above table 

     22.24"

    565 

    Min. Spindle Position above table 

     10.82"

    275

    *The above mentioned technical data may vary in accordance to the geometry of the workpiece to be machined, the loading system and the workholding equipment.

    Download Supporting Documents:


    Additional Information:

    To receive additional information and/or to inquire on MS450-125 CNC Gearless Gear Shaper click here.



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